January 14, 2019
The plastic crisis
Four-in. plastic pots sorted, stacked, stored and ready for reuse. (Photo by Anne Van Nest)

The plastic crisis

Can horticulture find a sustainable path forward?


BY ANNE MARIE VAN NEST

A growing outcry against single-use plastic and the burgeoning amounts of plastic found in Canadian environments is spurring an ever-broading, grassroots sustainability movement.  

Our greenhouse, nursery, garden centre, and landscaping industries have largely flown under the public radar, but it won’t be long before customers and clients start sounding an alarm about our industry and single-use plastics — plant pots and trays, nursery containers, bale wraps for growing substrates, plant sleeves, plant labels, IPM signs, trunk liners, greenhouse film, plastic mulch, fertilizer bags, irrigation drip systems, and much more. It’s time to step up and do our part toward a more sustainable future.  

Impracticality of recycling 
For decades, developed countries shipped plastic waste to China and other Asian countries. In 2018, China closed the door because “much of the plastic waste was low quality and adding to China’s mounting health and environmental problems,” reported Laura Parker and Kennedy Elliott for National Geographic. 

Joe Hruska, V.P. Sustainability for the Canadian Plastics Industry Association (CPIA), suggests that Canadians should produce less-contaminated recyclable products that China would accept or follow the British Columbia model. In B.C., all plastic recycling is handled by a not-for-profit organization, Recycle BC, and costs are covered by businesses in the province that are deemed to create waste packaging or products. 

huge pile of used plastic pots for recyclingSorted plastic pots ready for recycling or reuse at Quiet Nature. (Photo by Shannon Dorman)
In 2008, Landscape Ontario started a system for recycling horticultural plastics that was adopted by more than 50 garden centres in eight provinces, and ultimately run by the Canadian Nursery Landscape Association. Denis Flanagan, Landscape Ontario Manager of Membership and Public Relations, says, “The program came to a halt when China decided to stop receiving any plastic. Other methods of recycling were explored, but all proved too expensive to be viable.”

Soil and debris stuck to pots and greenhouse films is a serious cause of batch contamination, leading to extra sorting.  Cleaning pots for recycling is a challenge. Mobile cleaning and baling equipment can be used on-site for large-scale cleaning of #4 greenhouse films. Some portable, plastic-baler machines can also crush nursery pots and process drip tape. Metal basket hangers or metal clips used to secure plant tags can also contaminate batches.

It’s important to separate plastic pots with different recycling codes, such as #2 and #5, otherwise they can contaminate the batch by melting at different speeds or not melting at all.

With single-stream recycling, resist the temptation to throw everything that might be recyclable into the bin. To avoid contamination, the CPIA recommends, “When in doubt, leave it out.” 

Sustainable solutions 
Natural Impressions Landscaping is a small landscaping firm near Ottawa, Ont., specializing in regenerative and sustainable horticultural practices. Founder Andrew Burgess has put a lot of thought into dealing with pots in a sustainable way.  Burgess loves the large 5-10 gallon containers. These sturdy containers are used on job sites to transport compost, soils and mulch. For plant maintenance, teams use the containers as weeding buckets or to hold plant debris. He also uses pots to hold and transport pruners and other tools.  

huge pile of used fibre flats to hold small plant potsFibre flats and carrying trays have been developed as a plastic alternative. (Photo by Anne Van Nest)
Burgess says, “At the end of the day, my staff and I try to reuse the pots. I push reuse before recycling.” 
To reduce the amount of plastic going to the landfill, Andrew also reuses plastic plant tags. He puts the plant tags in clear binder pages to make flip books for staff reference and to help new employees learn plant ID and characteristics.  

The staff at Port Kells Nurseries in Surrey, B.C., have been working hard to reduce their (and their customer’s) carbon footprint. Rene Duineveld, who founded the nursery in 1992, is proud that nursery waste going to the landfill has been reduced by 98 per cent.  “The last two per cent,” he explains, “is just too labour intensive to even contemplate.”  

Duineveld says, “Before any plastics go into our recycling bins, we try to reuse our plastics as much as we can. All trays are separated and reused at the front desk for people to carry their purchases home.”

He explains all pots are separated by size. Some are sold to hobby farmers or other growers. Seed trays are returned to his growers, and small pots are kept for seedling production and given to schools for plant propagation projects.

Only broken and odd-size pots go into recycling. Duineveld says that for the first 10 months in 2018, “We’ve sent 80 cubic meters to Emterra Environmental for recycling (even though we have to pay for it) but that is much better than going to the landfill. Because of low oil prices (so we’ve been told) we still have to pay, but that might change in the future if demand for recycled material increases.” 

With a focus on sustainability and innovative alternatives, Quiet Nature is a landscape services company based in Ayr, Ont. “Our experience with recycling pots and trays has always been a challenge,” remarks Shannon Dorman, Marketing and Client Services Manager. “We looked into plastic recycling facilities at one point, specific for three different plastic types: HDPE #2, PP #5, and HIPS #6.  We found a facility in Hamilton, but then would need to have all the pots cleaned, sorted, shrink-wrapped, and trucked out to that location.  It was $200 just for shipping, and probably the equivalent of three people taking two days of labour to complete. There was a credit discussed with the recycling facility based on the total plastic weight once the pots were received, but also a deduction for dirt, debris or improper sorting.  It was not very practical and quite expensive.” 

RECYCLING CODES, PLASTIC TYPES, AND EXAMPLES FROM THE HORTICULTURAL INDUSTRY
RECYCLING CODE PLASTIC TYPE COMMON HORTICULTURAL USES
#1 Polyethylene Terephthalate (PET) Clear plastic used for water bottles.
#2 High-Destiny Polyethylene (HDPE) Flexible, rigid plastic used to make nursery containers, irrigation tubing, and pesticide containers.
#4 Low-Density Polyethylene (LDPE) Horticultural films, greenhouse covering material, synthetic mulch film, and pond liner.
#5 Polypropylene (PP) A rigid, brittle plastic for smaller nursery pots and large, woven, bulk, tote bags.
#6 High Impact Polystyrene (HIPS) Plant flats, plugs, liner, and carrier trays.
Quite Nature has recently sent skids of pots back to its nursery supplier. Dorman says labour is needed to sort, clean, and shrink-wrap the skids. She feels it isn’t right that it costs time and money to return the pots, and concedes most staff don’t take time to sort and clean pots once back from a job site. 

Dorman says, “The biggest problem is accountability at the source of the plastic from nurseries and suppliers. There should be ongoing pickups and proper recycling programs offered on a continual basis. They need to be responsible year round — not just once a year for a few days.  What is desperately needed is a more practical and affordable solution for landscape businesses.” 

Challenges of alternatives
Landscape Ontario’s Denis Flanagan notes several Ontario growers have met to discuss alternatives to plastic. He says, “Different types of pots such as coconut fibre, peat, various paper products, etc. were trialed but all proved not to have a long enough shelf life.  Other solutions were discussed such as returning pots and containers to growers for cleaning, developing recyclable plastic products and developing new machinery, and again it was concluded that all options would be expensive.” The big unknown was if consumers would accept price increases to cover the new costs. 

Alternative products for horticulture include pots, trays and twine made of starch, rice hulls, bamboo pulp residue, cow manure, compressed peat, paper, coconut husks and coir and even a “natural plastic” bio polymer made from plant sugars.
 
huge pile of used plastic pots and trays in a greenhousePlastic trays ready for shipping out potted plants. (Photo by Anne Van Nest)
round fibre potsFibre pots stored for reuse. (Photo by Anne Van Nest)

Innovation for the future
Standardized pot sizes would help make reuse and recycling easier, since the variety of nursery pot sizes makes sorting and stacking both time-consuming and inefficient. And a mandate that all plastic pots must be recyclable and marked with large, highly visible recycling codes would encourage more recycling.

Lisa McLean of AgInnovation Ontario concedes the greenhouse sector remains a high user of plastic, especially the small clips that support tomato plants. These clips often remain on plants at the end of the season, and contaminate organic waste. Now in development are compostable plant clips made with “a new biocomposite resin that combines biodegradable plastics with agricultural residues, such as soy hulls or oat hulls,” says Prof. Manjusri Misra of the University of Guelph. 

HerkuPlast Internationals, based in Germany and the Netherlands, makes QuickPot and HerkuPak products from heavy-duty, rigid, reusable polystyrene (HIPS #6). These propagating flats and trays are designed to last 8-10 years and be recycled. Sales director Alfred Boot says they are about three times the price of single-use plastics, but are much more sustainable and economical in the long term.  

Horticulture professionals agree on the urgency of solving the plastics problem. Will it come from grassroots efforts, new technology or a shift in global economies? Stay tuned. 

Anne Marie Van Nest is a freelance garden writer, a member of the Garden Writers Association Sustainability Committee and a greenhouse grower at Niagara Parks. 

Landscape Trades, January 2019